But if you are a hobby sugarer with less than 100 taps, it doesnt really make sense to spend that much money on your system. Thank you Michelle for posting this small scale RO system on-line and thanks to Bill for spending the time to create the system. Its all Bills work. Does it cope ok? 3 PVC pipe works well I made 2 40 canisters because they are easier than one long one. Click on the image below to pin this post. It seems they both work well, just the way they are plumbed. if this works I plan on expanding to an additional 5 trees but being only having 6 trees at my disposal expanding is limited. I keep having to relearn to push the tubing ALL THE WAY IN. Me? Your RO filter looks fantastic. Notes from the reverse osmosis system build we are planning: Ideally, we run RO inside lose 3% efficiency on RO for every degree drop, and systems are rated at 77 F. DIY Reverse Osmosis Filter for Maple Sap Notes from the reverse osmosis system build we are planning: maple; maple sap; maple syrup; Post navigation. I DO NOT HAVE THAT ON THERE. Also describe it in case I want to purchase one. Your email address will not be published. Many readers often ask what camera I use to take the images you find here on SoulyRested. Feed your Family: How to Start a Vegetable Garden from Scratch, this set of instructions from Souly Rested, Sugar Cube Reverse Osmosis System from Vermont Evaporator Company, How to Prepare your Vegetable Garden for Winter (Fall Garden Checklist). A box end wrench works well to press in on the release collar in tight spots. Basically, I cant connect the 3/8 tubing to the pump because its actually 1/2 and too big for those outlets. Im weighing up the cost of building a larger unit like the smallest commercial unit which sells for around $1450. Great post. Youll find the latest designs right here (like the one Im wearing here) . How often have you have to change filters? Go here to read the full (ultra fun) legal disclosure about that. I just received all the parts today and hope to assemble over the holidays. Yet it is perfect. This post may contain affiliate links and/or advertisements, which means that Homestead How-To earns advertising fees or commissions if you click on a link or make a purchase. I have additional questions regarding cleaning and storing the filters : Its being hailed at the Book of Knowledge of all Things Maple., But maybe you stumbled here wondering what an ro system is, Ill explain, An RO system is exactly like a water filtering system. Open the tops and add additional solution if needed. Hello Michelle, I am in the process of assembling my RO. Next to the prairie river in Bloomvile Wisconsin. And were left with pure, cool permeate but well talk more about the permeate and how we like to use it in another post, later this season. . Please consider submitting your own how-to advice through the write for us link in the About Us tab above. I love the way you do things here! 3/8 needle valve, also put in just 2 400 GPD membranes. You are very welcome Jill just 4 years ago I was someone like you and needed all the help I could get. 0; . But no, Bill made the unit intending to take the filters out at the end of each season to clean and store and reuse the next season. Thanks again for the help. Thats a thank you Reverse Osmosis in the Maple Syrup Industry The maple industry utilizes this technology to separate a large percentage of the water from maple sap. If you are still learning how to collect, boil, and bottle maple syrup, head over here to this article about making syrup, step-by-step or, better yet, pick up a copy of Sweet Maple. Guessing that was the major design consideration. I know nothing, as you can tell. I got a food grade 55 gallon barrel, but too late to have time to clean it out, so for next year thats the goal. Thanks for the great instructions. Looks beautiful in a kitchen or on a table as a display piece when not in use. Maybe Im blind. Its kind of you to share all this information with the back yarders. We collected over 3000 gals of sap this year in 5 weeks. We have 110 taps and process roughly 5 gallons of sap through the RO every 45 minutes. Jason. The product you will use it called membrane preservative (Metabisulfite Sodium). Cut the tubing pretty square. Every evening during the season, when were done RO-ing for the day, we simply run the RO one more cycle, using permeate instead of sap. I am excited to get this working and I am determined to figure it out. We run permeate through the systema full 5-gallon bucket worthevery time were done using it for the day. Thanks so much! Im sure youll notice lots of time savings this year! Winter storms coming in off the ocean cause such drastic changes in weather fronts that trees gush sap even when temps never dip below freezing. It saves that much more on fuel costs. The 1/4 inch tubing works fine into the pump, no need to convert. The smallest ones you can purchase are definitely a costly investment that would take a backyard sugarmaker anywhere from 4-10 years or more to recoop. ), I was wondering if can you drink the permeate. I have not been able to remove much water just passing the sap thru the system. Thanks for doing this, we will follow up with some of your cookbooks, etc. That is insane return on my investment!. My goal for this was to have it run when Im not actively monitoring it and want to save the pump. (We use the 150 gpd filters. . The amazing beauty of this He has 400 trees. Thank you Michelle & Bill for sharing this information! Continue the boiling until one pan of sap/syrup remains. Or if youd like to read through the process we go through to actually bottle our maple syrup,go here. The authors homemade PVC hangers for collecting syrup. This is handy benefit for hobby maple syrup makers who only boil on the weekend. And, yes, the refractometer is AMAZING! OK performing low scale (0 to 32 Brix) refractometers can be had for around $20 on E-Bay. I read somewhere that there are special chemicals for that. Looking forward to next year. Ill try to remember to get back to you! It traps all the the sap in the filter doesnt let it through. Reverse osmosis is a process that can speed up syrup production by removing a significant amount of water from the sap before you put it in your evaporator. The inlet and outlet on the aquatec pump connections supplied by manufacture are 1/4 and the 3/8 tubing doesnt fit into the opening. Tap, Distilled, Reverse Osmosis. Your blog is so interesting. My only question at this time is how do you do a backwash to clean the filters? Funding for this project was made possible by the U.S. Department of Agricultures (USDA) Agricultural Marketing Service through grant AM170100XXXXG167, awarded to the University of Vermont Proctor Maple Research Center. process that can speed up syrup production by removing a significant It really sets your mind at ease reading your sugar content out of the tree, then after the RO, ( concentrate) and then measuring your RO water (permeate) its fun to see how your sugar % almost doubles one pass through the system for your concentrate, and the RO water measures at almost zero. At the end of the season, after flushing them well, we then place the filters in a large ziploc bag in the freezer until the following season. Our maple syrup operation manager (aka hubby) built a reverse osmosis (RO) filter system that we run our sap through before boiling. Halekulani. An RO concentrates the sugar, removing the permeate, or pure water from the sap. Thank you very much for this system. Great questions. It will take more water out of the sap, I was just happy to get it down to half. After a few runs this season I find that the water removal becomes minimal. Youll also need some tubing and connectors, as well as another valve. yay! Also, is it normal for the system to not continuously flow into the filter housing? I cant wait to hear what you do with the permeate, and or what you use it for! Im about to build my unit thanks to your posting! icon below: window.fd('form', { 2. Alan. WHAT PRESSURE SHOULD I HAVE? Webboiled to syrup, causing an off-flavor. If so, I hope you love it. $8.99. Hi Jim, I have never have run my sap through more than once, but I know people who do. Hi Mark, Its all Greek to me, but Bill said thats just his perference but you definitely can choose something else. Im still a little unclear on the cleaning procedure after each run during the season. Maple syrup production involves the collection of sap from maple trees, followed by a relatively simple processing operation to increase the sugar concentration of the substance. Its been a 2-year process pulling this all together. I will share your story with Bill (cause hes never on my blog :)). We only tap 50 trees and burn with wood, but anything that saves time is going to be very much appreciated. I can see a little of it in the background in you video. Im a New England homesteader and the author of Sweet Maple. How long does it take to put it all together? Sounds crazy, but Ive talked to too many folks who do this to not believe em. And finally, do you replace your filters with any regularity? Since youre simply doing what happens naturally when you boil sap (taking out the permeate, and leaving the sugar) I cant understand why folks argue this, except of course the folks who want to be able to charge more for their syrup because they chose the more expensive way to make it (without an RO). Last year, I made about 1 gallon of sap and used 4(!!!) My sap went from1.5% sugar to 4 to 5% sugar after running through my ro. Do you still have to filter the syrup prior to bottling? Im curious as to whether or not you run the concentrate thru multiple times? It will definitely be worth the time and (your husbands) efforts!! Wanna know how to build your own Reverse Osmosis system for making maple syrup? These items, which I couldnt find on Amazon, I list below, along with where I did find them and the item #s or purchasing info youll need. 2. Weba maple syrup producer records the amount smithsonian jet works instructions pdf/east dorset open water swimming club/ a maple syrup producer records the amount/east dorset open water swimming club/ a maple syrup producer records the amount Do you clean the system during the season and if so what do you use? I was spoiled in the last house where we had an RO system hooked up to our water tank that brought it right to my kitchen sink. We are a very small family operation and your RO works really well. Webbiogen senior engineer ii salary. Im a wife to my high school sweetheart, mom to four daughters, and ardent fan of all things maple-flavored. Please let us know how it works for you! Spendy at $30 each. I may even have some sap later this week to test it on here in Ohio! Follow up questions re: cleaning. Hi Marlowe. Build a fire to boil the sap. Cook zucchinis, garlic cloves and rosemary for 4 mins until beginning to colour. If you have a refractometer (I explain that tool here: https://soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/), you should measure your brix (sugar content) before and after the RO. We use filters intended for 150 gallons per day, and 5 gallons goes through in about 45 minutes. Have you tried running the sap through the RO more than once? Thank you, Gordie, for letting me know all of this!! I literally know nothing about this unit aside from what you read here. The plywood base is roughly 3 foot by 3 foot. If you decide to take the plunge, let me know what you think. Likewise, as much as we love sitting outside by the evaporator with friends, there comes a point where 18 hours of boiling each weekend can feel cumbersome; getting to syrup faster is not a bad thing. Hi Dick. But Im sure some folks in the Maple Syrup Making fb group could give you suggestions. The floorboards creak, the barn roof sags, and the rocky land seems unforgiving. Cant wait to try it out. 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